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Professional factory
Near the Taichung coastal area, you can see a prominently towering green building, adorned with a circular logo symbolizing Renhe's integration of multiple elements.
The factory has been personally planned and established by a factory manager and production supervisors with years of accumulated experience. The preparation process was meticulously handled without relying on others, pouring energy and passion into every detail. This attention to each element allowed for the optimization of every aspect of construction, ensuring that the investment was directed towards high specifications that are in line with Renhe's standards for the building and equipment.
To achieve a high standard of hygiene and consider the long-term future of operations, the factory has been equipped with flooring that meets European Union standards, specifically utilizing a German floor coating system. This flooring is designed to be wear-resistant, slip-resistant, and resistant to chemical erosion, ensuring durability. It prevents wear, corrosion, and cracking from prolonged use, which could lead to work stoppages for repairs, unstable supply, or health concerns.
The cleanroom workspace is designed to achieve an air cleanliness level of 100,000, utilizing a high-efficiency HEPA filtration system to eliminate airborne dust, bacteria, and viruses. This setup helps prevent contamination in operational areas, creating an environment that is unfavorable for microbial growth.
At the same time, strict monitoring of the operational area’s temperature and relative humidity is implemented. Control of air direction and flow, as well as the pressure differentials between the work area and walkways, helps prevent contaminants from entering the clean zones.
Specially designed lighting is used to prevent the entry of particulates, and each operational area is equipped with independent dust collection pipes to ensure cleanliness. This setup not only maintains product quality but also protects the safety and health of the personnel working in these environments.
All personnel entering the facility are required to wear cleanroom garments and specialized shoes, as well as hairnets and masks. They must remove all jewelry and accessories, wash their hands, and disinfect before donning gloves. Upon entry, they pass through an air shower, which uses a high air volume from HEPA filters to blow away surface dust. The air shower is equipped with an interlock system that controls access with automated doors, effectively preventing cross-contamination within the cleanroom environment.
International certification
Renhe aims to elevate food safety by integrating technology and expertise, prioritizing food safety in production decisions and actions. This commitment goes beyond their own emphasis on food safety; Renhe also seeks to enhance the awareness and importance of food hygiene and safety among clients and consumers alike.
From the beginning of our factory establishment, our focus has been on enhancing environmental hygiene and food safety. Once the factory began operations, the first step was to implement the appropriate quality systems, elevating standards to align with our commitment to prioritizing food safety.
In the first half of 2024, Renhe has successfully obtained dual certifications for its health food factory (FSSC 22000) and pet health food factory (ISO 22000 & HACCP). Looking ahead, plans are in place to acquire multiple additional certifications. These initiatives aim to enhance food quality and safety management systems across various operational aspects while aligning with international food safety standards, ultimately creating broader sales markets and growth opportunities.
保健食品認證
Environmental monitoring
The implementation of an environmental monitoring program in food factories involves a zoned and tiered approach to establish sampling and monitoring plans for high-risk areas and their surrounding environments. Regular and long-term monitoring helps control potential contamination sources within the factory environment. This includes managing risks associated with raw materials, monitoring the factory environment, personnel, and production equipment, and controlling or sampling for pests, microorganisms, and allergens. Additionally, validated cleaning and disinfection procedures are adopted to prevent product contamination during the manufacturing process.
A scientifically based environmental monitoring program is established to monitor potential contamination sources and their frequency of occurrence within the factory over the long term. This approach effectively reduces the risk of contamination during production, thereby preventing food safety incidents.
Quality inspection
For different dosage forms of products, a quality inspection plan is established that meets target quality standards. The types of inspections are categorized into raw material inspection, online quality inspection, intermediate product inspection, finished product inspection, environmental bacterial testing, equipment and personnel swabbing, and allergen testing, among others.
Renhe's research laboratory embodies our commitment to transparency and a food safety-first philosophy, featuring a bright and transparent environment with floor-to-ceiling windows. It is staffed by trained quality assurance personnel dedicated to testing. In addition to sensory evaluation and physical and chemical analysis, the lab is equipped with a microbiology facility to conduct analyses and inspections related to biological hazards.
The production process is monitored in real-time through automated machinery and trained personnel, implementing comprehensive inspections and random sampling. Quality control measures focus on various parameters such as filling weight, hardness, thickness, defects, inversion, sealing integrity, adhesion, printing, and detection of metallic foreign objects. This ensures thorough oversight of product quality throughout the manufacturing stages.
The automation and smart technologies implemented within the factory not only enhance production efficiency and shorten delivery times but also play a crucial role in improving food safety and quality. The fully automated production model reduces the opportunity for products to be exposed in the piping and minimizes contact time with personnel. Additionally, smart devices assist in extending the detection range and limits of personnel, thereby reinforcing safety measures throughout the production process.
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